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Hybrid four-point method

Roundness measure which measures correctly

The traditional measuring devices on grinding machines contain only a two-point measuring system. The traditional two-point method cannot distinguish the roll's rotation line of the roll's roundness profile. Therefore a tape is seen as two when using a two-point system (see a figure down on left). It is not possible to measure odd waveforms correctly with any two-point measuring equipment. (See figure down on right). Only a cast and a diameter profile can be measured with the traditional methods of measuring. This simply means that the roundness cannot be measured properly with the traditional measuring methods.

The C-frame type can be either saddle or rigid.

Without a real many-point measuring method a true result cannot be provided. Due to this a good grinding result cannot be achieved.


 
A tape measuring carried out with the 3D four-point method (see left) and with the two-point measuring device (see right).   A triangular roll measured with the 3D four-point method (see left) and with the two-point measuring device (see right).



The measuring frame (C-frame) can be of a rigid (a) or of a saddle type (b) (below).

Why does the two-point method measure wrong?
We can see the answer from the figure below. The two-point diameter method sees a profile with odd lobes as round, because it's diameter variation is zero.

RollResearch International Ltd., Luoteisrinne 4 D, 02270 Espoo, Finland, Tel: +358 9 221 4056, Fax: +358 9 221 4057